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CA Autobody is a family run smash repair workshop at Chelsea Heights that has been putting damaged cars back together for Melbourne drivers for more than thirty years. We are a manufacturer approved repairer for Tesla, BYD, Zeekr and Lexus, an approved repairer for AAMI, RACV and NRMA, and every repair carries a lifetime warranty on parts for as long as you own the car.If you have just had an accident, two things are worth knowing. You can almost always choose who repairs your car, whatever your insurer suggests first. And the repairer you choose decides whether the car comes back built to the manufacturer’s standard, or merely to a standard that looks acceptable from three metres away.Call 03 9772 7411 and we will tell you what happens next, whether the car is drivable or sitting on the side of the road. If you would rather start with photos, send them through and we will come back to you.

What a smash repair actually involves

“Smash repairs” covers everything from a scraped bumper to a car that needs its structure measured and pulled back into shape. On a modern vehicle the difference between those two jobs is smaller than it looks, because so much is now bonded, riveted and loaded with sensors. A bumper is not just a bumper when there is a radar behind it.

A proper repair comes down to four things: finding all the damage, not just the visible damage; using the method the manufacturer specifies for that panel and that material; matching the paint so the repair does not announce itself; and recalibrating whatever safety systems the damage disturbed. Skip any one of them and the car looks fixed without being fixed.

What happens after you call us

1. The phone call

Tell us what happened and whether the car is drivable. If it is not, we will organise towing. If you are at the roadside and shaken, we will walk you through what to photograph and what to get from the other driver.

2. Assessment and quote

We look at the car properly, not just the dent. Most repairs that blow out do so because damage underneath was missed at quoting stage, so we would rather find it now and tell you.

3. The insurance claim

We deal with your insurer directly. Images, report, authority. You should not have to project manage your own claim.

4. Strip and measure

Panels come off and the car is measured against the manufacturer’s data. This is where hidden damage shows up.

5. Structure, panels and parts

Sections the maker allows to be repaired get repaired. Sections the maker says must be replaced get replaced, with the correct welds, rivets and bonding for that joint. Genuine parts where the manufacturer requires them.

6. Paint

Colour matched to the panel in front of us and blended into the adjacent panels, because matching to a paint code alone rarely survives daylight. More on how we do this on our spray painting page.

7. Reassembly, calibration and road test

Everything goes back, the driver assistance systems are recalibrated where the repair disturbed them, fault codes are cleared and checked, and the car is driven.

8. Quality check and handover

Panel gaps, paint under proper light, torque settings, a clean, and the warranty in writing.

Manufacturer approvals

We hold current manufacturer approvals for Tesla, BYD, Zeekr and Lexus. An approval is not a sticker. It means the maker has set requirements for our equipment, our technicians’ training and our repair method, and we repair to their published procedures rather than to a generic one.

It matters most on electric vehicles, where the high voltage system has to be isolated before anyone opens a panel, where the body mixes aluminium castings with high strength steel, and where the cameras that run the driver assistance systems are mounted to the body and move when the body moves. Our Tesla approved repair centre and Zeekr approved repairer pages go into the detail.

We repair every other make as well. The approvals simply mean that four manufacturers have audited how we work.

Insurance, and choosing your own repairer

We are an approved repairer for AAMI, RACV and NRMA and we work with every major insurer in Victoria.

Here is the part most people do not realise. When you make a claim, your insurer will usually nominate a repairer from its own network. Many policies also give you a choice of repairer, either as standard or as an option you paid for, and on most policies you can at least ask. Insurers are required to tell you what your policy allows. If you want CA Autobody, say so, and we will handle the paperwork from there.

If the accident was not your fault

You generally have more freedom again, because you are not bound by your own insurer’s network at all. Our accident assistance page covers not at fault claims, towing and how to get a replacement vehicle while your car is with us.

What we repair

Panel beating and structural repair

From a dented door skin through to measuring and pulling a bent structure back to specification. See panel beating.

Spray painting and colour matching

Full resprays, single panels and blends, with the match checked under the light the car will actually live in. See spray painting.

Paintless dent removal

Where the paint is unbroken, we push the dent out and leave the factory finish alone. Cheaper, faster, and better for resale. See paintless dent removal.

Hail damage

A hail storm can leave a bonnet, roof and boot covered in shallow dents. That is the ideal case for paintless repair rather than refinishing three large panels.

Electric and hybrid vehicles

High voltage isolation, aluminium structure, sensor recalibration. Done to each maker’s procedure.

Bumpers, scuffs and car park damage

Small jobs are still jobs. If it is quick we will tell you it is quick.

Our lifetime warranty

Every repair carries a lifetime warranty on parts for as long as you own the vehicle. We also hold a 4.9 rating across more than 350 Google reviews, which for a smash repairer is harder to earn than it sounds, because nobody arrives at a smash repairer in a good mood.

Where we are and who we look after

Our workshop is at 7 Ashley Park Drive, Chelsea Heights VIC 3196, between the Mornington Peninsula Freeway and the bay. We offer free pickup and drop off valet in our service area, which means for most of Melbourne’s south east you never need to drive to us at all.

Suburbs we cover include Chelsea, Carrum Downs, Cheltenham, Mentone, Mordialloc, Parkdale, Aspendale, Edithvale, Braeside, Carrum and Sandhurst. The full list is on our areas we serve page.

Common questions about smash repairs in Melbourne

Do I have to use the repairer my insurer picks?

Often not. Many Victorian policies include choice of repairer or allow you to request it, and your insurer has to tell you what your policy allows. Ask the question before you agree to anything.

How long will my car take?

It depends on the damage and on parts. A bumper is days, a structural repair is weeks. We give you a time frame once the car has been stripped and assessed, and we tell you if it changes rather than letting you find out on collection day.

Will you use genuine parts?

Where the manufacturer requires genuine parts, yes, and on our approved makes that is not negotiable. On other vehicles it can depend on what your policy covers, and we will tell you what is going on the car before it goes on.

Can you match my paint?

Yes, and we match to the panel rather than only to the code, because paint fades and no two cars of the same colour are identical after a few summers.

Do you do quotes for free?

Yes. Bring the car in or send photos to start with.

Can I get a car while mine is being repaired?

We have replacement vehicles, and on a not at fault claim you may be entitled to one at no cost to you.

What about my excess?

If you are not at fault and the other driver is identified, you generally should not be paying an excess. If you are not sure where you stand, call us and we will explain how it usually works, though your insurer has the final word on your policy.

Is a cheaper quote worth taking?

Sometimes. But cheap quotes usually get there by filling what should be replaced, skipping calibration, or using parts the maker does not approve. Ask any repairer what method they will use and what they will do about the sensors. The answer tells you a lot.

If you have just had an accident

  1. Make sure everyone is alright and the scene is safe.
  2. Photograph both vehicles, the damage, the position on the road and the registration plates.
  3. Get the other driver’s name, phone number, registration and insurer.
  4. Call us on 03 9772 7411. We will arrange towing if the car cannot be driven, and talk you through the claim.
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